gonk27 wrote:
StarWars Collector wrote:
SithLord wrote:
but not to actually fix the helmet to the mask...
That's something that's been puzzling me about the tabs. I don't see how they could fix the dome to the mask using just tabs, since there's a lot of space between the top of the face mask and the top of the dome.
At a guess I'd say the tabs in the dome would have been screwed to blocks of wood bonded to the dome maybe? or something along those lines..
Yep, I think that's correct. I've seen an ANH style dome in the archives which had a wooden block with a metal latch screwed to it. The ROTJ Vader funeral dome had a wooden block inside, too
gonk27 wrote:
Also I think they would be incredibly difficult to cast as functional pieces due to the tiny pegs on them. Not only would the pegs would have to survive intact when the cast is taken from the mould, but also be strong enough for use. About the only way would be to cast them in the original material, which is probably an industrial process you can't do at home..
I had an idea the other day to remove the "nonfunctional" parts from my cast tabs on the TM (or 20th Century or SPFX) and replace that area with functional 3M Dual Lock Material. This way the shape of the tab is identical to the original, and you can keep the end pieces with the screws.
Here's what I mean:
remove the blurred parts
and replace them with this:
just an idea...